Environmental Life-Cycle Assessment: A Tool for Public and Corporate Policy Development

 

Raymond R. Tan, MSa and Alvin B. Culaba, RME, PhDb

aChemical Engineering Department, De La Salle University – Manila

bMechanical Engineering Department, De La Salle University – Manila

 

SUMMARY

Life-cycle assessment (LCA) is a methodology for analyzing the environmental interactions of a technological system with the environment.  Early forms of LCA were used in the United States in the late 1960s for defining corporate environmental strategy, and later in the 1970s by government agencies as an aid for developing public policy.  In the late 1990s, LCA emerged as a worldwide environmental management tool in the form of the ISO 14040 series.  Despite relatively limited use in the Philippines, there is considerable potential for its utilization in both public and private sectors.  For example, LCA can be used to assess different technologies in order to identify the best environmental option; alternatively, it can be used to provide a scientific basis for developing sound environmental strategies and policies in government or industry.  Current LCA resources in the Philippines are limited, but in the past decade De La Salle University – Manila has gradually developed the capacity to engage in scientific research, technical consultancy and training in this field.  A description of some current projects undertaken by the LCA research group is given.

 

Key Words:  Life-cycle assessment (LCA), environmental management, decision support

 

 

1.             Introduction

Development of truly effective environmental policies and strategies requires proper scientific basis.  Life cycle assessment (LCA) is a framework and methodology for the identification of environmentally friendly products or processes.  It is characterized by the analysis of cumulative environmental impacts over extended system boundaries.  While conventional environmental assessment techniques focus only on either manufacturing processes or end-of-life disposal (or reuse), LCA considers the life cycle of a system, or the entire chain of events and activities that are necessary to support the product or process (SETAC, 1991; ISO, 1997).  This is often called the cradle-to-grave approach, and has the obvious advantage of revealing potentially significant but “hidden” environmental impacts.  Instead of focusing attention on large, concentrated, and readily apparent point sources of impacts – for example, a manufacturing plant – LCA also takes into account dispersed activities whose cumulative effects may prove to be critical as well.  The life cycle concept thus gives a more accurate picture of the environmental impacts than conventional techniques; it evolved over the last three decades from a relatively vague framework for conducting assessments, into a rigorous set of internationally standardized guidelines. 

 

2.             History of LCA

The earliest forerunners of LCA were the Resource And Environmental Profile Analyses (REPAs) of the late 1960s and early 1970s.  A series of studies were conducted by the Midwest Research Institute, and later by the consulting firm Franklin Associates Ltd., mostly for the private sector.  The Coca Cola Company and Mobil Corporation were two of the firms for which REPA studies were done (Assies, 1993; Curran, 1996). A REPA study of different beverage packaging systems by Hunt et al (1974) was a typical example of these LCA predecessors.  Interest continued through the 1980s, with studies by Gaines (1981) and Lundholm and Sundstrom (1985) being typical of the REPA studies used for policy- and decision-making.  As the term REPA suggests, these early studies emphasized raw material demands, energy inputs, and waste generation flows; attempts on more sophisticated analysis through environmental impact classifications would come later in the evolution of LCA methodology. 

 

Another early type of LCA emerged in the late 1970s in the form of net energy analysis (Boustead and Hancock, 1979).  During the global oil crises of 1973 and 1979, many countries, including the Philippines, the United States and Brazil, began to explore petroleum substitutes.  Bioethanol (ethyl alcohol produced through the fermentation of carbohydrate biomass) was one of the most extensively tested fuel; Brazil was particularly successful in its commercialization, and its ProAlcool program has continued for the past 20-odd years (Moreira and Goldemberg, 1999).  One of the problems that became apparent was that the production of bioethanol on a life-cycle basis was highly energy-intensive.  Net energy analysis was used to compare the cumulative energy inputs into the bioethanol life cycle (including agricultural inputs for feedstock production) with the energy value of the final product; such a comparison gave a true indication of the extent to which a substitute fuel displaced conventional energy sources.  Early studies in the United States found a net energy deficit – more energy was needed to make the alcohol than could be recovered from its eventual combustion (Chambers et al, 1979; Lewis, 1980).  Such studies continued to be used for the assessment of bioethanol and other alternative fuels,  with the net energy approach being favored in North America (Shapouri et al, 1995) and an alternative energy ratio approach being more common in Europe (Culshaw and Butler, 1992).  Eventually these energy analysis techniques led to the emergence of specialized LCAs for fuel and energy systems.  These LCAs are now called Full Fuel Cycle Assessments (FFCAs).

 

Modern LCA methodology is rooted in the development of standards through the 1990s.  The Society for Environmental Toxicology and Chemistry (1991) published “A Technical Framework for Life Cycle Assessments,” the first attempt at an international LCA standard.  It explicitly outlined the components of contemporary LCA: goal definition, inventory assessment, impact assessment, and improvement analysis.  By extending LCA beyond the mere quantification of material and energy flows (the predominant theme in REPA, net energy analysis, and other early forms of LCA), SETAC paved the way for the use of LCA as a comprehensive decision support tool.  Similar developments took place some time later in Northern Europe, particularly in the Scandinavia.  In 1995 detailed LCA protocols were specified in the “Nordic Guidelines on Life Cycle Assessments” (Nordic Council of Ministers, 1995). 

 

In the late 1990’s, the International Organisation for Standardisation (ISO) released the ISO 14040 series on LCA as an adjunct to the ISO 14000 Environmental Management Standards.  The series includes standards for goal and scope definition and inventory assessment (ISO 14041, 1998), impact assessment (ISO 14042, 2000a), and interpretation (ISO 14043, 2000b), as well as a general introductory framework (ISO 14040, 1997).  The ISO 14040 series actually bears a strong resemblance to the original SETAC framework; Azapagic’s review (1999) gives a comparison between the two LCA standards.  However, because of ISO’s dominant position in the development of international standards, the ISO 14040 series may eventually supercede the SETAC guidelines among LCA practitioners.

 

3.             The Product Life Cycle

The life cycle of a generic industrial product was defined by SETAC (1991) as being composed of the following stages:

 

§         Raw Material Acquisition – all activities necessary to extract raw material and energy inputs from the environment, including the transportation prior to processing.

§         Processing and Manufacturing – activities needed to convert the raw material and energy inputs into the desired product.  In practice this stage is often composed of a series of substages with intermediate products being formed along the processing chain.

§         Distribution and Transportation – shipment of the final product to the end user.

§         Use, Reuse, and Maintenance – utilization of the finished product over its service life.

§         Recycle – begins after the product has served its initial intended function and is subsequently recycled within the same product system (closed-loop recycle) or enters a new product system (open-loop recycle).

§         Waste Management – begins after the product has served its intended function and is returned to the environment as waste.

 

The interactions of these stages with each other and with the external environment are shown in Figure 1.  The combined stages constitute the entire cradle-to-grave system. 

 

Truncation of the chain yields partial life cycles which in some cases may be sufficient for the analysis demanded by the study objectives (Todd, 1996).  There are three variants of partial LCAs:

 

§         Cradle to Gate – analysis upstream of point of truncation.

§         Gate to Grave – analysis downstream of point of truncation.

§         Gate to Gate – analysis between two points of truncation.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 


Figure 1  Stages in the Life Cycle of a Product (SETAC, 1991)

 

4.             Key Features of LCA

LCA is a holistic framework that is distinguished by the following features:

 

§         Macrosystem or “cradle-to-grave” perspective – LCA analyzes environmental interactions throughout the chain of activities supporting a given process or product technology.

§         Multicriterion perspective – LCA analyzes different pathways by which environmental damage is done.  This approach gives a balanced scrutiny of both immediate or local impacts (e.g., human toxicity, smog formation) as well as long-term or global concerns (e.g., global warming, depletion of non-renewable resources).

§         Functional unit perspective – comparison and analysis of alternative technological systems is based on equivalency of service delivered.  For example, instead of comparing the environmental impacts of 1 liter of gasoline with 1 liter of diesel, environmental assessment is normalized with respect to the final service delivered.  A more appropriate basis is 1 km of travel by gasoline- and diesel-powered vehicles of equivalent size.

 

5.             Components of LCA

Early LCA-type studies focused exclusively on quantifying material and energy flows.  The emergence of modern LCA standards in the 1990s (SETAC, 1991; Nordic Council of Ministers, 1995; ISO, 1997; ISO, 1998) was characterized by an increase in the level of sophistication of the general life-cycle concept, which has now been extended to include four components for a full LCA.  These components are:

 

§            Goal and Scope Definition – specifies the objective of the assessment as well as the assumptions under which all subsequent analysis is done.  LCA objectives can be classified broadly into system improvement studies, in which the goal is to identify opportunities for reducing the environmental effects of an existing system or process, and comparative studies, in which the intent is to select an optimal product of process from a number of predetermined alternatives.  Scope definition involves specifying system boundaries, functional unit, allocation assumptions, inventory parameters, and impact categories that will be used.  Depending on the scope and objectives, it may not be necessary for an LCA to have all four components.  In some cases, for example, a simple inventory assessment may be sufficient. 

§            Inventory Analysis – involves the quantification of environmentally relevant material and energy flows of a system using various sources of data.  Essentially, an accounting of system inputs and outputs is performed.  The data used may come from a variety of sources, including direct measurements, theoretical material and energy balances, and statistics from databases and publications.

§            Impact Assessment – analyzes and compares the environmental burdens associated with the material and energy flows determined in the previous phase.  The conventional approach is to classify the inventory flows into specific impact categories (e.g., global warming, resource depletion, ecotoxicity).  Normalization and weighting (or valuation) of the impacts is also included in this stage.  If necessary, the individual impacts can then be aggregated into a single composite environmental index.

§            Interpretation (ISO, 2000b) or Improvement Assessment (SETAC, 1991) – utilizes the results of the preceding stages to meet the specified objectives.  Typically this phase will generate a decision or plan of action.  For diagnostic LCAs, the data is used to identify critical segments or “hot spots” in the life cycle which contribute disproportionately to the total system environmental impact.  These problem areas can then be eliminated or reduced through system modifications.  In the case of comparative LCAs, the competing system life cycles are ranked based on environmental performance and the optimal alternative is selected.

 

Azapagic (1999) points out the strong similarities between the SETAC and ISO standards.  Aside from terminology, the principal difference lies in the fourth component of LCA.  In the SETAC framework, the principal focus of this final improvement assessment stage is to identify opportunities for improving environmental performance.  Under the ISO framework, the fourth phase is called interpretation and is extended to include sensitivity analysis and final recommendations.

 

The interactions among the four LCA components are shown schematically in Figure 2.

 

 

 

 

 

 

 

 

 

 

Figure 2  Interactions Among LCA Components (SETAC, 1991)

 

 

6.             Uses of LCA

LCA is one of many environmental management tools (ISO, 1997).  It can be used by governments, private firms, consumer organizations, and environmental groups as a decision support tool (Wenzel et al, 1997; Krozer and Vis, 1998; Field and Ehrenfeld, 1999).  The scope of the decisions covered by LCA ranges from broad management and policy choices to specific selection of product or process characteristics during design.  Also, LCA may be applied prospectively or retrospectively (Ludwig, 1997).

 

LCA applications (ISO, 1997) can be classified into the following:

 

§         Indentification of opportunities to improve the environmental aspects of products at various points in their life cycles.

§         Decision-making in industry, government, and non-government organizations (NGOs).

§         Selection of indicators of environmental performance and measurement procedures.

§         Marketing, including ecolabelling and improvement of corporate image.

 

Table 2 lists LCA applications based on broad objectives of “focus” and “choice” as suggested by Wenzel et al (1997).  “Focus” refers to a stand-alone diagnostic  LCA to identify points of interest within a single life cycle system, whereas “choice” refers to comparative LCAs of competing alternatives with the ultimate objective of ranking and selection. They also give a more detailed description of the uses of LCA in the private and public sectors as well as NGOs.  LCA applications grouped according to users are given in Table 3.

 

 

 

Table 2  LCA Applications According to Objectives (Wenzel et al, 1997)

Objective

Application

Support for Decision

Diagnosis

Product Development

Background for environmental specifications; design strategies, principles and rules.

 

Ecolabelling

Identifies important environmental proerties for the product category.

 

Community Action Plans

Identifies environmentally important product groups.

 

Selection

Product Development

On-going identification of the best choices from alternative solutions.

Cleaner Technology

Identifies the best available technology by means of LCA.

 

Community Action Plans

Identifies the best community strategy for a certain problem or product.

 

Consumer Information

Documents potential environmental impacts from a certain product

 

 

 

 

 

Table 3  LCA Applications According to User Type (Wenzel et al, 1997)

 

LCA User

Application

Example

Government

Community Action Plans

Incineration versus Recycling

 

Public Transport Systems

Environmentally Conscious Public Purchase

 

Cars, Office Supplies

Consumer Information

 

Ecolabels & Standards

Company

Establish Environmental Focus

Identification of Areas of Improvement

 

Product-Oriented Environmental Policy

 

Environmental Management

 

Design Choices

Concept Selection

 

Component Selection

 

Material Selection

 

Process Selection

 

Environmental Documentation

ISO 14000 Certification, Ecolabels

 

 

Although LCA is often utilized as an assessment tool for management-level policy formulation, recently there has been more emphasis on its use as a process or product design aid at the technical level (Azapagic, 1999).  This approach involves the use of LCA for:

 

§         Process Technology Selection – determination of the best pathway by which a specified product or service can be provided, through selection from a number of competing alternative processes.  This application extends the practice of choosing the Best Practicable Environmental Option (BPEO) to incorporate life-cycle considerations.

§         Process Optimization – extends conventional process optimization practice, including mathematical programming techniques, to include objective functions that reflect environmental life-cycle considerations.  This application also includes improvement of existing processes through retrofits and modifications.

§         Process Design – extension of DFE methodology to a life-cycle basis, under the emerging framework of life cycle process design (LCPD).  Product and process design are integrated; this key feature allows more flexibility in achieving full environmental benefits.

§         Product Development – selection of environmentally sound features and components of an industrial or commercial commodity.  Potential applications include screening of environmentally sound packaging and raw materials.

 

7.             Survey of LCA Applications

LCA has been used extensively in Europe and North America by government and business organizations.  These assessments have been used both for streamlining day-to-day operations and for defining long-term research and development priorities.  Typical success stories include:

 

§         Use of LCA by the United States Department of Defense to determine purchasing policies for office supplies, particularly the identification of environment-friendly paper (Goidel and McKiel, 1996).

§         Development of the GREET software model by a research division of the United States Department of Energy for assessing the environmental benefits of different technological options for road vehicles (Wang, 1996).  An updated version of this program was recently used by the Global Alternative Propulsion Center (GAPC) of General Motors Corporation to determine R&D priorities for the development of the next generation of motor vehicles (Wang, 2001; General Motors Corporation et al., 2001).

 

Table 4 lists other firms and government agencies that have successfully utilized LCA-based methods, as documented in Allen (1996), van Berkel et al. (1997), Graedel (1998) and Verschoor and Reijndrs (1999).

 

 

 

 

Table 4  Recent Users of LCA and Related Methods

   Type of Organization

Name of Organization

Government Agency

UK Department of Trade & Industry

US Department of Energy

US Department of Agriculture

US Environmental Protection Agency

US Department of Defense

 

 

Private Firm

AT&T

Procter & Gamble

General Motors Corp.

Volvo

Credit Suisse

The Body Shop

BP Amoco

IBM

Motorola

Dow Chemical

Nestle

Coca-Cola

TetraPak

Scott Paper

ExxonMobil

Shell

Hoechst

Monsanto

 

 

 

 

 

8.             LCA Research in De La Salle University – Manila

De La Salle University – Manila has established itself as the leading Philippine institution in the field of LCA, thanks in part to links with the University of Portsmouth of the UK dating back to the early 1990s.  A variety of activities have been undertaken during this period,  such as: